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Choice, control, and correction of electrolyte galvanizing restoring of surfaces of details of cars

Abstract

Choice, control, and correction of electrolyte galvanizing restoring of surfaces of details of cars

Zakharov Yu.A., Musatov G. A.

Incoming article date: 07.04.2015

The choice of the electrolyte for the galvanic deposition of coatings is one of the fundamental points to ensure high quality and reliability of the reconstruction of surfaces of machine parts. Zinc electroplated coatings currently used in the automotive and car repair production mainly as protective coatings. However, in addition to the protective properties of zinc galvanic coating has sufficient hardness and wear resistance, and damping characteristics. From the composition and type of the electrolyte depends on the quality of sediment, its continuity, physical and mechanical properties, adhesion to the substrate, and the performance of the deposition process, the service life of the electrolyte, and the frequency of service (filtering, correction, and so on), the mechanism of occurrence of electrolysis, types and rate of the electrochemical processes. When the metal plating of zinc are used mainly the following types of electrolytes: slightly acidic; acidic, coroborate, chloride, soleplate; alkaline, and mixed electrolytes. In use, in practice, the greatest use of acid, weakly acidic and alkaline. The optimal choice of the electrolyte galvanizing ambiguous, as the process of electrolysis depends on many factors and is characterized by more than twenty different indicators. The analysis showed that the main selection criteria are: quality of galvanic sludge - corrosion resistance, adhesion to the substrate, the distribution of sediment thickness, aromatherapist, flexibility, adaptability to soldering and decorative properties; technological parameters of deposition - the range of the cathodic and anodic current density, the productivity of the deposition, the temperature of the electrolyte, the velocity of the electrolyte, etc.; safety for humans and the environment; saving resources and costs; the stability of the electrolyte and ease of maintenance.

Keywords: passive film, adsorption, sedimentation productivity, electrocrystallization, mechanical activation, crystal lattice